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Research Detail

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A. K. M Nowsad
Department of Fisheries Technology, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh

M. S. Hoque
Department of Fisheries Technology, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh

M. I. Hossain
Department of Fisheries Technology, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh

M. H. Shikha
Department of Fisheries Technology, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh

Fish sausage was prepared from the unwashed minces of 5 low-cost marine fishes (LMF) viz., red jewfish (Johnius orgentatus), sea cat fish (Tachysurus thalassinus), jwelled shad (Ilisha filigera) horse mackeral (Megalaspis cordyla) and skipjack tuna (Sarda orientialis) of the Bay of Bengal. Six different blend compositions from 5 individual minces of LMF were prepared by blending 15 to 30% of the individuals minces. Sausage was prepared from such mince blends by improving the textural strength of the products through different cooking process, ingredients and spices. Textural quality was determined in terms of gel strength, cook loss, sensory softness/firmness (S/F) and chewiness/rubburiness (C/R). Proximate composition and gel forming ability of individual mince blend varied with compositional differences of individuals species. Among the six blends tested, blend C showed highest gel strength which constituted with higher proportion of mince from red jewfish, sea cat fish and horse mackerel. In mince blend C, composition of red jewfish, sea cat fish, horse mackerel, jeweled shad and skipjack tuna were 30%, 20%, 20%, 15% and 15%, respectively. Unwashed and washed individual minces and the mince blend C were incubated at different temperatures from 35° to 55°C and then cooked at 90° or 100°C. Among different heating regimes, unwashed mince blend C showed the highest gel strength at 50°C for 1 hr incubation. Further cooking of the incubated gel at 100°C optimally increased the gelling ability. Among the four cooking methods tested, (boiling, two-step heating, broiling and autoclaving) autoclave cooking at 115°C obtained best textured sausage with significantly increased breaking force, folding test score and chewiness/rubberiness values and decreased cook loss values. Sausages prepared at 115° and 120°C, however, showed almost identical textural quality. Texture and flavor of sausage was affected by washing of the mince but the sensory qualities were unaffected.

  Low-cost marine fish, Unwashed mince, Mince blend, Fish sausage, High temperature-high pressure gel
  Bangladesh marine water, Chittagong
  
  
  Socio-economic and Policy
  Sausage

To formulate and develop fish sausage from the unwashed mixed minces of low-cost marine fishes by using local ingredients and spices.

Five low-cost underutilized marine fish species (LMF) like small red jewfish (Johnius orgentatus), small sea catfish Tachysurus thalassinus), horse mackerel (Megalaspis cordyla), jeweled shad (Ilisha filigera) and skipjack tuna (Sarda orientialis) were selected for this study. These marine fish species have limited use in commercial production, low price on the fresh fish market and are abundantly available in Bangladesh marine water, Iced fishes were purchased from the Kawran Bazar wholesale fish market in Dhaka. Immediately after purchase the fish were re-iced with new crushed ice in an insulated ice box. The average weight of red jewfish (Johnius orgentatus), sea catfish (Tachysurus thalassinus), horse mackeral (Megalaspis cordyla), jwelled shad (Ilisha filigera) and skipjack tuna (Sarda orientialis) were 0.34 ± 0.04, 2.60 ± 59, 0.44 ± 0.04, 1.11 ± 0.25 and 1.80 ± 0.52 kg and average length were 12.05 ± 1.5, 45.0 ± 3.74, 12.40 ± 2.4, 20.3 ± 4.22 and 26.52 ± 2.1 cm, respectively (Fig. 1). After brought to the laboratory the raw materials were frozen stored in a freezer (-20oC). The fishes were washed, deheaded and eviscerated. The skinned fishes were filleted and deboned manually in iced condition. Then mince were prepared by a mechanical mincer (National Meat Grinder, MK-G3NS, Matsushita Electric Industrial Co. Ltd., Osaka, Japan.) through a 1mm orifice diameter so that all bones and connective tissues were removed from the muscles. All the procedure from the mincing of fish to filling of paste in the casing were done at around 5 to 8°C. Six mince blends were separately ground with 2.5% NaCl, stuffed into sausage casings, cooked at 90°C for 30 min and gel thus formed were evaluated for the gelling performance of the blends. Blend number C where minces from red jewfish, sea catfish, horse mackerel, jeweled shad and skipjack tuna were blended at a rate of 30, 20, 20, 15 and 15% gave the best quality gel. Mince blend C was ground with 2.5% NaCl, 1.6% Sugar, 0.1% monosodium glutamate (MSG), 1.5% various spices, 2% vegetable oil, 10% mashed potato and starch (pure extract). Grinding was done for a total period of 20 min. The ground paste was stuffed into a sausages casing (Krehalon casing, 2.8 cm diameter, 8 cm long with Kureha Chemical Co., Tokyo, Japan) by a manual stuffer, both ends of the casing was sealed with cotton twine after removing any air baubles from the casing. Performance of fish sausage was determined under different cooking process like, two-step heating (incubation at 35° to 55°C for 60 min. and then cooking at 90-100°C for 30 min); boiling (20-60 min); broiling/steaming (20-40 min); and autoclave cooking (110-125°C at 15 Ibs.inch-2 for 10 to 20 min). The pH values were measured by using a laboratory pH meter. A folding test was carried out by folding a 2mm thick sample disc into halves and quarters as per the method developed by Nowsad et al. (2000a). The scale was A++ = no crack when folded into quarters, A+ = no crack when folded into half but crack when folded in quarter, A = crack when folded into half, B+ = broke and split into halves.Average of the readings from three different measurements for each of the samples was taken.

  Progress. Agric. 18(2) : 157-166, 2007 ISSN 1017-8139
  
Funding Source:
  

Low textural quality of unwashed mince blend No. C in terms of GFA, folding test (FT) and cook loss (CL) was improved by incorporating different gel enhancing ingredients, like soybean protein isolate, potato starch, local starch based vegetables and grains and spices. The present study showed that the use of unwashed mince saved a 40-50% of the total solid of the whole mince in the form of sarcoplasmic protein and minerals along with valuable lipids. Therefore, unwashed mince blends of low-cost marine fish could be used in the value-added product formulation. Further research is, however, needed to assess the keeping quality in terms of chemical and microbilogical properties of new sausage.

  Journal
  


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