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Research Detail

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M. Alam
Associate Professor
Department of Farm Power and Machinery, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh

M. D. Hussain
Professor
Department of Farm Power and Machinery, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh

M. A. Zaman
Professor
Department of Farm Power and Machinery, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh

The performances of four types of power threshers were tested for determining the grain output rate, threshing efficiency, losses, labor and power requirements of wheat threshing. The grain outputs varied from 43.17 kg/hr to 257.14 kg/hr. The threshing efficiencies were above 92.78 % for all the machines. Seed damages ranged from 2.7 to 3.5% of total grain intake. The labor performance was maximum, 64.29 kg/man-hr, for Spiral thresher and minimum, 21.8 kg/hr, for Kyowa thresher. The costs of wheat threshing varied between 0.43 to 1.07 Tk/kg depending on threshers. Among the power threshers, threshing cost was minimum for Spiral thresher; the cost was the lowest, Tk 0.09 per kg, for pedal thresher. The power thresher may be used in big farms but the pedal thresher is better for small scale threshing.

  Thresher, Performance, Wheat
  Bangladesh Agricultural University farm, Mymensingh, Bangladesh
  
  
  Postharvest and Agro-processing
  Performance evaluation

To investigate the performances of threshers for wheat threshing.

The performance studies of four different types of power threshers namely (i) Spiral thresher, made in Germany, (ii) Kyowa thresher, made in Japan, (iii) Marumiya automatic thresher, made in Japan and (iv) Axial power thresher, made in Bangladesh by Comilla Cooperative Karkhana (CCK), were tested in the Bangladesh Agricultural University Farm. All the four machines were tested for determining the labour, power and machine performances for wheat threshing. Each thresher was run for several hours with three different feeding rates. During each test, samples of threshed grain, straw and chaff were taken from their respective outlets for determining the parameters under study. MC = (Ww-Wd) / Ww × 100 ..... (1); where MC = moisture content in wet basis, % Ww = weight of wet grain, g Wd = weight of oven dried grain, g. The grain straw ratio was calculated as follows : K= Wd / Ws..... (2) where Ws = Weight of dry straw, g. The internal broken seed was identified by looking a seed over the light of a torch. A balance was used for measuring the amount of throughputs, straw and grains. The threshing efficiency, throughput capacity, material capacity, labour performance, power performance were calculated by using the following formulae : (a) Threshing efficiency (%) = G / (G + U) ×100 ...... (3); (b) Throughput capacity, Ct (kg/hr) = M / t ..... (4); (),(c) Material capacity, Cm (kg/hr) = G / t... (5); (d) Labor performance, PL1 (hr/kg) = 1 / Cm..... (6); (e) Labor performance, PL2 (man - hr/kg) = L / Cm ...... (7) (f) Labor performance, PL2 (kg /man - hr) = Cm / L ...... (8) (g) Power performance, Pp (hp - hr / kg) = hp / Cm ....... (9), where, t = time, hr;  G = total amount of threshed grain, kg; U = total amount of unthreshed grain, kg; M = total amount of materials fed into thresher, kg; L = total number of labor required. The fuel consumption was recorded during each run for calculating the operating cost of the thresher. The cost of threshing was calculated by using the following formula : Chr = [{(FC x P) / A} + (RMP + L + F + O)] ...... (10); Ckg = [Chr / Tg ] ...... (11); where Chr = cost of threshing in Tk./hr, P = purchase price of the thresher, Tk., FC = fixed cost, 0.15P, Tk/yr, A = annual use of thresher, hr/year, RMP = repair and maintenance payment, ( 0.02% of P), Tk./hr, L = labor cost, Tk./man-hr, F = fuel cost, Tk./hr, O = oil cost, 30% of fuel cost in Tk./hr, Tg = weight of total threshed grain in kg/hr, Ckg = cost of threshing in Tk./kg. The cylinder speed was measured at least 5 times during each test by a tachometer and averaged to set the mean cylinder speed.

  J. Agril. Mach. & Mech. 3(1&2), 1996 : 85-89; ISSN 1024-6290.
  
Funding Source:
  

It can be concluded that the power threshers should be introduced for higher threshing output and low labor requirement in a big farm where engine operator and technical know-how is available. However, pedal threshers can be introduced successfully to small farming household in the country for the low cost and simplicity. Replacing the traditional methods of wheat threshing by pedal or power threshers will minimize threshing losses and reduce the expensive labour requirement during peak hours of harvesting.

  Journal
  


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