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Research Detail

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Nasrin Akter
Department of Textile Engineering, Ahsanullah University of Science and Technology, Dhaka 1215, Bangladesh

Joykrisna Saha
Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Tangail 1902, Bangladesh

Subrata Chandra Das*
Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Tangail 1902, Bangladesh;

Mubarak Ahmad Khan
Institute of Radiation and Polymer Technology, Atomic Energy Research Establishment, Bangladesh Atomic Energy Commission, Savar, Dhaka 1349, Bangladesh

Jute fabrics were treated, with different formulations, using various proportions of bitumen emulsion and polyester (PE) resin in combined solutions. Styrene monomer was used as solvent, methyl ethyl ketone peroxide as cross-linking agent and cobalt naphtha as curing agent. The fabric specimens were immersed in the solution for 10–15 min, then pressed by a roller and dried at room temperature for 24 h. According to the percentage of bitumen emulsion and PE resin, the jute samples were obtained as J0 (untreated or raw jute), J1 (20% bitumen emulsion +10% PE), and J2 (10% bitumen emulsion +20% PE). It was revealed that tensile strength (TS) increased with bitumen emulsion and PE resin mixture treatment on both directions of jute fabrics where J2 showed the highest improvement of TS which were 61.4% and 44.7% for warp and weft direction respectively. Tensile strength (TS) decreased for all the samples in both directions after soil degradation. After 90 days, the untreated sample was totally degraded. Treated samples exhibited better stability than untreated ones in soil medium. Weight loss by soil degradation, moisture regains, moisture content and water uptake tests of the treated and untreated jute samples were also performed. Scanning electron microscopy (SEM) analysis was conducted to analyze the fiber surfaces of raw and treated jute fibers, finding significant differences as a result of treatment. Finally, the strategy of combining bitumen emulsion and PE resin for treatment, rather than using only PE resin, was found to produce a jute fabric which was not only better in all the above respects but also would be cheaper to produce.

  Bitumen emulsion; Polyester resin; Jute fabric; Tensile strength; Soil degradation
  In Bangladesh
  
  
  Physical and Mechanical Properties
  Jute

Therefore, using bitumen emulsion with PE resin together, in jute fabrics, would be a cost-effective technique with additional physico-mechanical benefits to the fabric and will make treatment easier as well as cheaper and better. The major aim of the research is to study the effects of bitumen emulsion and PE resin on the physico-mechanical and degradation properties jute fabrics. 

2.1. Materials Jute woven fabric (1 × 1 plain weave, 15 EPI and 15 PPI) was collected from the Jute Diversification Promotion Centre (JDPC), Dhaka. Scouring, bleaching, and dyeing were not done in this fabric. Bitumen emulsion, styrene monomer, unsaturated polyester (PE) resin, methyl ethyl ketone peroxide (MEKP) and cobalt naphtha were collected from local agent. All the chemicals and reagents were purchased as laboratory grade and used without any purification.

2.2.1. Sample Preparation Raw jute fabrics were treated with bitumen emulsion and unsaturated polyester (PE) resin. In this solution, styrene monomer was used as a solvent, 5% MEKP was used as a cross linking agent and 1 to 2 drops (0.1–0.5 mL) of cobalt naphtha was used as a curing agent for every sample. Then the jute fabric was dipped in the solution for 10–15 min and after that the fabric was pressed by a roller and dried at room temperature for 24 h. In this experiment, J0 (untreated or raw jute), J1 (20% bitumen emulsion and 10% PE resin) and J2 (10% bitumen emulsion and 20% PE resin) samples were obtained by this process as laid out in Table 1 below, and for J1 and J2 samples, 70% fiber weight% were taken.

Tensile Test The TS of the specimens were measured according to ASTM D 5035 (Grab test). The test sample was cut 152.4 mm × 101.6 mm in both warp and weft directions. The sample was clamped in top and bottom jaw. Pressure of clamping was optimum so that it does not slippage and breaks at the back of the jaws. Then the machine was started, and pretension was optimum. The machine works at a constant rate of extension (CRE) of 100 mm/min, until it reaches a breakpoint at cell load 3000 N. The same procedure was performed 5 times, in both the warp and weft directions and the average result was reported.

Soil Degradation Test Treated and untreated samples were buried in soil up to 90 days. After 15, 45 and 90 days, samples were carefully withdrawn from the soil, washed lightly with distilled water, and dried at room temperature for 24 h. Then, each time, the tensile strength of the fabric was determined.

Determination of Mass for Unit Area The mass for unit area of the samples was determined according to ASTM-D3776. The test sample was cut by a GSM cutter, which was 100 cm2 . The sample was then conditioned in standard atmosphere before being weighed. Weight was assessed after conditioning. This procedure was performed three times, from which an average result was reported.

Scanning Electron Microscopy The surface morphology of the treated and untreated samples was identified by the scanning electron microscopy (SEM) (JSM-6490 LA, JEOL, Tokyo, Japan). The test was carried out with a maximum operating range of 20 kV, using the apparatus in the Center for Advanced Research in Science (CARS), University of Dhaka, Bangladesh. The scanning electron microscope took the picture of the sample surface by scanning it with a high energy beam of electrons. The electrons interact with the atoms that make up the sample, producing signals that contain information about the sample’s surface topography. Surface micrographs were taken at a magnification of ×30, ×50 and ×100, with a scale of 500 µm and 100 µm.

  Fibers 2018, 6, 44;
  doi:10.3390/fib6030044
Funding Source:
1.   Budget:  
  

The present study demonstrated that treating the jute fabrics with the mixture of bitumen emulsion and polyester resin solution was a beneficial technique to ameliorate the physico-mechanical characteristics of jute by overcoming its some inherent drawbacks such as poor stability in a soil and water medium. The treatment also improved the tensile strength of jute fabrics significantly, in both warp and weft directions. Soil degradation tests revealed that treated samples retained their tensile strength for longer periods of exposure to the soil but that the tensile strength of fabrics deteriorated with increased exposure time. The effect of biodegradation of jute increased with a longer burial period. Other properties such as moisture regain, moisture content and water absorbency was also found to be better after treatment. The scanning electron microscopy observations clearly demonstrated the difference between the treated and untreated surfaces. Finally, it could be concluded that the combined application of bitumen emulsion and polyester resin was better than only polyester resin treatment. This combination of treatments produced not only a better fabric but a cheaper one.

  Journal
  


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