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Research Detail

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Md. Reazuddin Repon*
Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Bangladesh

Md. Abdullah Al Mamun
Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Bangladesh

M Tauhidul Islam
Institute of Radiation and Polymer Technology, Bangladesh Atomic Energy Commission, Bangladesh

This study attempts to disclose the optimum dyeing time for exploiting banana agricultural bio-resource waste for sustainable dyeing of cotton fabric. 100% cotton knitted single jersey commercially scoured-bleached fabric used for this experiment having areal density 175 grams per square meter. Natural dye retrieved from banana floral stem by roller squeezer machine. Selected samples were dyed at 1000 for 20, 30, 40, 50, 60 and 70 minutes respectively. Effect of time variation were calculated using CIE L*a*b* color space in terms of colorimetric properties of colored fabric viz. color co-ordinates, color strength (K/S), brightness index (BI), degree of color levelness. Color fastness to wash, water, perspiration, rubbing and light were valued for estimating the color durability. Except light fastness property all tested color fastness properties were 3-5 i.e. very good to excellent. For all evaluated parameters samples dyed for 60 minutes exhibited best result. This reports forecast a sustainable technology for effective utilization banana floral stem sap bio-resource waste for coloration of cotton fabric.

  Bio-resource Waste, Color Fastness, Eco-friendly, Banana, Natural Dye
  
  
  
  Resource Development and Management
  Cotton, Banana

This current study attempts to develop a greener approach for coloration of cotton fabric by banana floral stem sap as natural dye for producing light shade. Moreover, aim of this work was effective exploitation of bio-resource waste of banana plant.

2.1.1. Materials Fabric used in this experiment includes commercially scoured-bleached 100% cotton knitted single jersey structure having areal density of 175 grams per square meter. Fabric was collected from “HI-FASHION COMPOSITE TEXTILES LTD”, Joydeppur, Gazipur, Bangladesh. One hundred percent cotton 22.7 tex combed yarn was used to manufacture the fabric. The fabric has the following geometrical properties: course per inch (CPI) = 48, Wales per inch (WPI) = 37, stitch length = 2.75 mm. Following table 1 depicts the color co-ordinates of the fabric that used for this research work.

2.1.2. Dyes & Chemicals Banana floral Stem (Musa sapientum), which collected from Santosh, Tangail-1902, Bangladesh was used as natural dye. ISO Standard Soap, James heal, England had used for removing the unfixed dye from the surface of colored sample.

2.2.1. Sampling Samples dyed for 20, 30, 40, 50, 60 and 70 minutes were identified as A, B, C, D, E and F respectively.

2.2.2. Natural Dye Extraction Banana (Musa sapientum) floral stems were separated from banana tree and washed. Fresh floral stem of the banana was cut into one meter pieces using cutlass. Then the pieces were sliced. Sap extracted from floral stem by roller squeezer machine. Sap was filtrated by a nylon strainer and stored in plastic container. The saps were kept in a cool place and were prevented from sun rays to avoid evaporation and possible reaction for photo-catalytic degradation.

2.2.3. Dyeing Dyeing had carried out according to exhaust method by Infra-red lab sample dyeing machine (XIAMEN RAPID, China) at 1000 for 20, 30, 40, 50, 60 and 70 minutes respectively. Then the dye bath was cooled at 400. Samples were washed at room temperature and air dried in flat dryer machine (MESDAN, Italy).Then soaping was performed for removing unfixed dye from the fabric surface by 0.5 g/L ISO standard soap at 800 for 10 minutes. For both dyeing and soaping, the material to liquor ration had kept 1:20.

2.2.4. Determination of Color Coordinates Value The color coordinates of the dyed samples were determined based on the CIE Lab system via dual beam reflectance Data-color spectrophotometer, Spectroflash SF 650X, (Datacolor, USA) keeping the following setting: Illuminant D65, Medium area view, Specular included and CIE 1964 supple-mental standard observer (10° observer). Each sample was folded twice to give an opaque view with four plies and the color coordinates value was measured automatically.

2.2.5. Determination of Degree of Color Levelness Each dyed sample were measured using Data color spectrophotometer as above specified setting considering the reading-1 as standard and other nines as sample batches. Data for each batch are analyzed with respect to color difference, ΔE value. ΔE is a single value that takes into account the differences between the L*, a* and b* values of the sample and standard in the CIE L*a*b* color system.

2.2.7. Determination of Brightness Index Brightness index was measured as per the standard (ISO-2470-1977) method using following relationship (Eq. 3) after measuring the reflectance value of the corresponding sample by Data color spectrophotometer according to above specified setting only specular excluded was set. Each sample was folded twice to give an opaque view with four plies and the reflectance value was measured automatically.

Brightness index= Reflectance value of the substrate at 360 nm/ Reflectance value of white diffuser or white tile at 360 nm.

2.2.8. Determination of Color Fastness Standard methods were employed to evaluate various color fastness properties of the selected dyed fabric. Color fastness to wash, rubbing (dry and wet), light, water, perspiration was accessed by using grey scale of color change and staining according to ISO 105-C06:2010, ISO-105x12:1995, EN ISO 105-E01:2013, ISO 105-E04:2013 and EN ISO 105-B02: 2013 correspondingly. 

  Chemical and Materials Engineering 4(2): 26-31, 2016
  DOI: 10.13189/cme.2016.040203
Funding Source:
1.   Budget:  
  

This study is a new approach for textile coloration using green chemistry using banana bio-resources waste. Cotton knitted fabric dyed with banana floral stem sap produced light shade. Slightly deep shade was produced with increasing dyeing time. Though, dye fixation rate increase with the increasing of dyeing time but it decreased for 70 minutes. From measured value of colorimetric and Color fastness it is concluded that the best result was obtained for 60 minutes. So, the optimum dyeing time is 60 minutes for cotton coloration with banana floral stem sap. This coloration process can be used where light fastness is not so important. Further study can be carried out to improve it’s light fastness and producing dark shade.

  Journal
  


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